Advertising Center Most are listed by battery voltage and also show specific gravity (SG) vs state of charge. The hydrometer is calibrated if it agrees with the sample within its manufacturing tolerance. Read specific gravity from the scale on the calibrated float at the point where the surface of the liquid crosses the float. Float voltage varies depending on battery type (i.e. A low Specific Gravity reading of 1.220 or less in all cells indicates a discharged battery and it must be charged before further examination and testing can occur. Glass hydrometer made in Australia by Carlton. In the case of battery testing, the hydrometer is measuring the specific gravity of the battery’s electrolyte. Although, in some cases specific gravity of diluted sulfuric acid are recommended by manufacturer of the battery depending upon type of battery, season and climatic condition. Remove vent cap. Specific Gravity; Cell Voltage Cell No. If the temperature is very cold or very hot this can lead to incorrect readings. The most accurate and direct way to test the state of charge of a battery cell is to determine the specific gravity of the battery electrolyte. It is recommended to disconnect the battery especially if on a high rate of charge/discharge. }, © Copyright 2000 - 2021, by Engineers Edge, LLC www.engineersedge.com All rights reserved Downloads If a cell varies more than 50 points, charge again. Make sure the electrolyte is not hot if just taken out of service. Stay away from floating colored balls as the extra inaccuracy results in very subjective testing. Check the state of charge using the table below. Check each individual battery cell. if (document.getElementById("tester") != undefined) Carefully draw liquid into the hydrometer and avoid "bumping" the hydrometer. A good hydrometer is accurate to +/- 0.005 points so 1.265 could read from 1.260-1.270. Add to Cart Compare . The specific gravity is then calculated as follows: The metric units must be used to convert to the specific gravity scale based on water. As with all measuring equipment drawing conclusions from the results is not worth the effort if the equipment is not calibrated. Battery voltage reacts highly to charging and discharging. An easy procedure is to number the cells starting with the positive cell and move from cell to cell towards the negative terminal. else Specific Gravity The hydrometer measures the Specific Gravity (SG) of a battery. The chart is listed below. Acid and water are combined, by adding the acid to the water, never the reverse, until the required density is secured. Physicists use 39.2F (4C) as the standard, but engineers ordinarily use 60F. If any specific gravity readings still register low then follow the steps below. Voltages and Specific Gravity are listed for a 6-volt or 12-volt battery, and battery banks of 24 and 48 volts. The specific gravity of pure sulfuric acid is about 1.84 and this pure acid is diluted by distilled water until the specific gravity of the solution becomes 1.2 to 1.23. Engineering News 25% 1.155–1.165. Unfortunately, hydrometers are not easy to use. Be careful the float is not flooded (too much liquid) or sticking to the sides of the glass tube. document.write(''); Hydrometers are at best accurate to +/-0.005 points. Acid used in battery must be diluted to required specific gravity. Re: Battery state of charge: specific gravity vs. voltage An SG of 1.275 is 'full charge'; 1.240 is not. We recommend a hydrometer with a float, contained in a glass vessel with a rubber bulb to draw the acid into the tube. Specific Gravity of a Battery: Specific gravity is the ratio of the density of a substance compared to the normal or standard density of the substance. Excel App. Engineering Book Store Hydrometers come in many sizes and shapes. | Feedback Specific Gravity of Battery Electrolyte Specific gravity (S.G.) is a measure of the relative density of a substance as compared to the density of water at a standard temperature. Specific gravity (S.G.) is a measure of the relative density of a substance as compared to the density of water at a standard temperature. We recommend a hydrometer with a float, contained in a glass vessel with a rubber bulb to draw the acid into the tube. Help us improve this article with your feedback. If your battery has a measured specific gravity of less than 1.225 and a voltage less than 12.4, it usually will fail the prescribed "load test" that battery … If the ambient temperature is fairly consistent and original gravities are taken when the batteries are put into service temperature correction is not as critical and only necessary if problems arise. Engineering Forum Training Online Engineering The readings should be at or above the factory specification of 1.277 +/- 0.007. In the International System of Units (SI Units), the density of water is 1.00 g/cm3 at the standard temperature. Testing can be time-consuming, there are possibilities for error and safety must be considered. The instrument accuracy should be known. Physicists use 39.2F (4C) as the standard, but engineers ordinarily use 60F. Carefully insert the hydrometer into the cell, not pushing down on the top of the plates. 4-8 Storage of Wet-Charged Batteries. Specific gravity is the ratio of the density of the liquid being tested to the density of water. 2 volt battery 12 volt battery 24 volt battery 48 volt battery specific gravity; 0%: 2.10: 12.70: 25.40: 50.80: 1.265: 10%: 2.09: 12.58: 25.16: 50.32: 1.249: 20%: 2.08: 12.46: 24.92: 49.84: 1.233: 30%: 2.06: 12.36: 24.72: 49.44: 1.218: 40%: 2.05: 12.28: 24.56: 49.12: 1.204: 50%: 2.03: 12.20: 24.40: 48.80: 1.190: 60%: 2.02: 12.12: 24.24: 48.48: 1.176: Discharged: 1.75: 11.90: 23.80: 47.60: 1.120 The higher the specific gravity of the electrolyte the higher the state of charge. Disclaimer The correct way to check the calibration of a hydrometer is to test the hydrometer against a known master that is accurate to one more decimal point. Since the density of a fluid varies with temperature, specific gravities must be determined and specified at particular temperatures. GD&T Training Geometric Dimensioning Tolerancing flooded cells, gelled electrolyte, absorbed glass mat), and ranges from 1.8 V to 2.27 V. Equalization voltage, and charging voltage for sulfated cells, can range from 2.67 V to almost 3 V. (only until a charge current is flowing) Specific values for a given battery depend on the design and manufacturer recommendations, and are usually given at a baseline … $196.00 +GST. Voltage on a fully charged battery will read 2.12 to 2.15 volts per cell, or 12.7 volts for a 12 volt battery. Correction factor = (0.595 x Cell Temp ºC – 12.5) / 1000, This is valid for 0-130ºF or -17.8- 54.4ºC. Measuring the specific gravity (SG) of the battery electrolyte can provide the best measure of the battery’s state of charge (SOC). View the most popular hydrometer on amzn I put together the following battery state of charge chart which indicates the state-of-charge (percent) as it relates to battery voltage or specific gravity. overcharged for specific gravity above 1.30; very low capacity for specific gravity ranging 1.13 - 1.15; discharged for specific gravity below 1.12 You will find that the electrolyte in the hydrometer tends to curve up at the edges against the glass. document.write(''); } Recommended Specific Gravity Battery Type Range @ 77°F/25°C Therefore, the specific gravity (which is dimensionless) for a liquid has the same numerical value as its density in units of g/cm3. Put battery(s) on a complete charge. Voltage and Specific Gravity vs. State of Charge - SOC. 4-7 Allowable Difference Between Cells. Specific Gravity Hydrometer 1.350-1.400 L50 x 0.0005 ± 0.0005 @ 15.6°C, 335mm long ISO650. The instrument accuracy should be known. Yes The SG reading should be taken from the bottom of the meniscus. As a battery is charged the indicated voltage increases and, as discharging occurs, the indicated voltage decreases. Engineering Calculators Stay away from floating colored balls as the extra inaccuracy results in very subjective testing. To correct for temperature use the following equations the equations or below 70ºF subtract points (0.003 per 10ºF) and above 70ºF add points. Modified on: Fri, 17 Jan, 2020 at 12:41 PM.
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